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Senin, 12 November 2012

Engineering - What Production – How


methods that avoid the need to purchase
expensive machines.
Products produced in either factory are acceptable
as long as they meet the specifications of the
engineering drawings.

WHICH DETAILS BELONG WHERE

It is easy to fall in to the trap of putting too much
detail on engineering drawings, in an attempt to be
helpful. For example, the designer of the
component with the screw that needed to be
tightened might realise that the screw is in an
awkward place and specify on the engineering
drawings that the tightening operation is to be
done early in the assembly process. But suppose
the factory where the product is made only had a
particular type of right-angled torque driver. It
might actually be more convenient for them to
tighten the screw later on, when they can get at it
from the side. By imposing the unnecessary
restriction the engineer might have just made the
product more expensive.
The key questions when considering if something
belongs on an engineering drawing are "Is the
proposed specification something that can be
observed in the finished product? Would a product
be unacceptable if this specification were not
followed?"
In the example of the screw the answer is that the
torque specification is important and measurable.
You can look at a finished widget and measure the
torque of the screw and say whether it is
acceptable. The torque specification, if it is
important to the correct operation of the widget,
properly belongs on the engineering drawing.
On the other hand, you can say nothing from
looking at the finished widget about which tool
might have been used to tighten the screw or
when the tightening might have been done. These
things do not affect the finished widget and thus
do not belong on the engineering drawings.

WHY TWO SETS

Separating production information from the
engineering drawings brings advantages to the
engineering department too. Every engineer is
familiar with the Project That Will Not Die. The
project he worked on five years ago but about
which he is still compelled to make mundane
decisions every other week. Decisions that have
nothing to do with the engineering specifications of
the product, but rather concern production details.
This problem is especially acute in smaller
companies without a dedicated production
engineering department, where all the information
about both engineering and production details is
on one set of drawings. Every mundane
production problem requires the involvement of
engineering staff to modify the drawings. Avoid
this problem by maintaining separate engineering
and production drawing sets. The engineering
drawings will rarely change and the expensive
engineers can work on developing new products.
The production drawings, which typically change
more frequently as problems arise or new
equipment is introduced, can be maintained by the
production staff.

CONCLUSION

Maintaining a clear distinction between
engineering and production drawings, and
ensuring that everyone understands which
information belongs where brings benefits to both
the engineering and production functions, both in
time and cost.


ABOUT THE AUTHOR
Matthew Kendall is a
principal of Ionocom
Communications Inc.,
Vancouver, BC.
He has worked in electronic
product design since 1987,
first in Reading, England,
and lately in Vancouver, BC, Canada.
He can be reached by email at
matthew@ionocom.com.
See http://www.ionocom.com for more articles like
this one.

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