methods that avoid the need to
purchase
expensive machines.
Products produced in either factory
are acceptable
as long as they meet the
specifications of the
engineering drawings.
WHICH DETAILS BELONG WHERE
It is easy to fall in to the trap of
putting too much
detail on engineering drawings, in an
attempt to be
helpful. For example, the designer of
the
component with the screw that needed
to be
tightened might realise that the screw
is in an
awkward place and specify on the
engineering
drawings that the tightening operation
is to be
done early in the assembly process.
But suppose
the factory where the product is made
only had a
particular type of right-angled torque
driver. It
might actually be more convenient for
them to
tighten the screw later on, when they
can get at it
from the side. By imposing the
unnecessary
restriction the engineer might have
just made the
product more expensive.
The key questions when considering if
something
belongs on an engineering drawing are "Is the
proposed specification something that can be
observed in the finished product? Would a product
be unacceptable if this specification were not
followed?"
In the example of the screw the answer
is that the
torque specification is important and measurable.
You can look at a finished widget and
measure the
torque of the screw and say whether it
is
acceptable. The torque specification,
if it is
important to the correct operation of
the widget,
properly belongs on the engineering
drawing.
On the other hand, you can say nothing
from
looking at the finished widget about
which tool
might have been used to tighten the
screw or
when the tightening might have been
done. These
things do not affect the finished
widget and thus
do not belong on the engineering
drawings.
WHY TWO SETS
Separating production information from
the
engineering drawings brings advantages
to the
engineering department too. Every
engineer is
familiar with the Project That Will
Not Die. The
project he worked on five years ago
but about
which he is still compelled to make
mundane
decisions every other week. Decisions
that have
nothing to do with the engineering
specifications of
the product, but rather concern
production details.
This problem is especially acute in
smaller
companies without a dedicated
production
engineering department, where all the
information
about both engineering and production
details is
on one set of drawings. Every mundane
production problem requires the
involvement of
engineering staff to modify the
drawings. Avoid
this problem by maintaining separate
engineering
and production drawing sets. The
engineering
drawings will rarely change and the
expensive
engineers can work on developing new
products.
The production drawings, which
typically change
more frequently as problems arise or
new
equipment is introduced, can be
maintained by the
production staff.
CONCLUSION
Maintaining a clear distinction
between
engineering and production drawings,
and
ensuring that everyone understands
which
information belongs where brings
benefits to both
the engineering and production
functions, both in
time and cost.
ABOUT THE AUTHOR
Matthew Kendall is a
principal of Ionocom
Communications Inc.,
Vancouver, BC.
He has worked in electronic
product design since 1987,
first in Reading, England,
and lately in Vancouver, BC, Canada.
He can be reached by email at
matthew@ionocom.com.
See http://www.ionocom.com for more
articles like
this one.
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